Thorough root cause identification with customized recommendations and preventative plans.
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Annual Maintenance Contracts
Comprehensive AMC services for ongoing condition monitoring to maximize asset reliability.
Industries Served
Trusted Across Critical Industries
From power generation to petrochemicals — our expertise spans the full range of heavy industry.
Power Plants
Steam & gas turbine power generation — vibration analysis and dynamic balancing for turbines up to 660 MW.
Oil & Gas
Compressor and pump diagnostics for upstream and downstream oil & gas operations and pipelines.
Refineries
Condition monitoring for critical refinery equipment — proven track record at ADNOC Ruwais Refinery.
Petrochemical
High-speed compressor and blower diagnostics including Mitsubishi Natural Gas Compressors at 21,500 RPM.
Steel Plants
Rolling mill machinery, drives, fans, and heavy industrial equipment condition monitoring and analysis.
Paper Mills
Roll, press, dryer, and fan machinery diagnostics to ensure continuous uptime in paper manufacturing.
Ready to Solve Your Vibration Problems?
Give us a chance — we are certain we can exceed your expectations with our solutions.
Home / Services
Our Services
Comprehensive machinery diagnostic solutions for critical rotating equipment.
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Vibration Analysis & Turbomachinery Diagnostics
Precision Monitoring for Critical Rotating Equipment
Advanced Vibration Diagnostics
At Machinery Diagnostic Solutions, we provide advanced vibration analysis and troubleshooting services for turbo machinery to ensure reliable, safe, and efficient plant operation. Our expertise covers steam turbines, gas turbines, compressors, pumps, blowers, generators, and other high-speed rotating equipment.
Services Include
Online & Offline Vibration Monitoring
FFT Spectrum & Time Waveform Analysis
Orbit & Shaft Centerline Analysis
Rotor Dynamic Evaluation
Critical Speed & Resonance Identification
Startup & Shutdown Vibration Evaluation
Faults We Diagnose
Rotor Unbalance
Misalignment
Mechanical Looseness
Bearing Defects
Shaft Rubs
Oil Whirl & Oil Whip
Resonance Problems
Bent Shaft
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In-Situ Dynamic Balancing
Precision Balancing for Smooth & Reliable Operation
On-Site Rotor Balancing
MDS offers professional In-Situ Dynamic Balancing for turbo machineries under actual operating conditions — no rotor dismantling required. Multi-plane balancing on flexible steam turbine rotors up to 660 MW and gas turbines up to 90 MW.
Balancing Methodology
Initial Vibration Measurement
Phase & Amplitude Analysis
Trial Weight Calculation
Correction Weight Optimization
Final Verification & Performance Evaluation
Key Benefits
No rotor dismantling — under running conditions
Extended bearing & seal life
Reduced downtime & maintenance cost
Improved operational efficiency
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Laser Alignment Services
Precision Shaft & Coupling Alignment
High-Precision Laser Alignment
Precision shaft and coupling alignment using modern laser technology. Our services eliminate angular and parallel misalignment to extend equipment life and reduce energy consumption.
Benefits
Reduced vibration and noise levels
Extended bearing and seal life
Lower energy consumption
Prevention of premature coupling wear
Improved machine reliability and uptime
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Infrared Thermography
Non-Contact Thermal Inspection
Thermal Imaging Surveys
Non-contact thermal surveys to detect overheating in electrical panels, motor windings, bearings, and other components before catastrophic failure.
Applications
Electrical panel & switchgear hotspot detection
Motor winding temperature mapping
Bearing overheating identification
Insulation degradation detection
Steam trap and valve condition monitoring
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Lube Oil Analysis
Oil Condition & Contamination Monitoring
Comprehensive Oil Analysis
Laboratory-grade oil condition monitoring to detect contamination, viscosity changes, wear debris, and oxidation.
Analysis Parameters
Wear particle identification & quantification
Viscosity & TAN/TBN measurement
Water & coolant contamination detection
Oxidation & nitration analysis
Additive depletion monitoring
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Motor Current Signature Analysis (MCSA)
Electrical & Mechanical Fault Detection
Advanced Motor Diagnostics
Non-intrusive MCSA detects both electrical and mechanical faults in motors by analyzing the frequency content of the supply current.
Faults Detected
Broken or cracked rotor bars
Stator winding faults
Air gap eccentricity
Bearing defects in motors
Load-related mechanical faults
🔧 Our Infrastructure & Equipment
World-class diagnostic instruments for precise, reliable measurements.
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T-Wave 24-Channel
Advanced multi-channel vibration analyzer for simultaneous data acquisition
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Emerson CSI 2130
Portable machinery health analyzer for advanced troubleshooting
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Emerson CSI 2140
State-of-the-art analyzer for rotating equipment vibration signatures
Need Machinery Diagnostic Services?
Contact us today for a consultation — Precise in Motion. Power in Performance.
Home / About Us
About MDS
Committed to providing high-quality, reliable machinery diagnostic services with over three decades of specialized experience.
MS
Mr. M. Selvaraj
General Manager, MDS
ISO Cat III Vibration Analyst
25+
Years Exp.
660MW
Largest Turbine
15yr
Gulf Exp.
Industries Served
Power Plants Refinery Oil & Gas Petrochemical SteelPaper
The Complete Vibration Solution
We are pleased to introduce Machinery Diagnostic Solutions (MDS), a company committed to providing high-quality and reliable services, specializing in vibration analysis and in-situ dynamic balancing.
The leadership and management team at MDS are comprised of skilled and experienced professionals with over three decades of experience in condition monitoring. Our extensive experience encompasses a wide array of machinery types, uniquely positioning us to provide efficient and effective solutions.
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NTPC – Sipat: 660 MW Generator Rotor
Dynamic balancing completed in two trials — saved downtime and avoided foreign consultants.
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NTPC – Ramagundam: 500 MW Steam Turbine
In-Situ Dynamic Balancing of the 500 MW LP rotor in 2 trials.
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MTPS-Sarni: 250 MW TG Set
LP and HP rotor balancing in three trials plus Mitsubishi Gas Compressors at 21,500 RPM.
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DEWA Dubai: 11,000 MW Power Plant
Managed condition monitoring team for 11,000 MW plants with 15 years Gulf experience.
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ADNOC Ruwais Refinery: Reliability Authority III
Enhanced system reliability through RCA, vibration analysis, FMEA, and MTBF programs.
Our Commitment
"Give us a chance — we are certain we can exceed your expectations."
MDS is dedicated to providing premier services concentrating on the reliable and efficient operation of your critical industrial equipment.
Home / Contact Us
Contact Us
We welcome your inquiries regarding our comprehensive services.
Get in Touch
Our vibration analysis experts are ready to assist you. Reach out for service inquiries, AMC proposals, or emergency diagnostics.
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Head Office
No. 77, Siva Sakthi Nagar,
Thudialur Road, Saravanampatti,
Coimbatore,
Tamil Nadu – 641035
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Branch Office Locations
Coimbatore / Chennai / Rajapalayam
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Email Us
mdsvibro@gmail.com
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Phone
+91 73588 05743
+91 99521 96709
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Response Time
Within 24 hours. Emergency diagnostic support available.
Services Available For:
Vibration Analysis & Troubleshooting
In-Situ Dynamic Balancing
Laser Alignment Services
Annual Maintenance Contracts (AMC)
Root Cause Analysis Reports
Infrared Thermography Surveys
Send an Inquiry
✅ Thank you! Your inquiry has been received. Our team will contact you within 24 hours.
